07/19/2017
I did an antique radio friend in Maryland a favor by picking up a AK 10 breadboard, it's original shipping crate and a model M horn and packing and shipping it for him.
He first asked if I knew of anyone in Charlotte who I could recommend
to him to do this, the answer was NO, I couldn't imagine trusting
anyone I didn't know to pack a AK 10 and have any hope of it
not being destroyed, so I finally gave in and offered to do
it myself. I knew I could pack so it would survive a trip to
the moon if necessary...
This was a case of extreme packing for sure.
First I wanted to protect the radio, I took the very fragile
battery cable and put it in a big zip lock bag.
I then bought several rolls of Glad cling wrap and used it
to wrap the breadboard in several layers of plastic wrap.
I was wrapped so good I could likely have tossed it in our
fish pond and it would have been just fine.
After some hunting around I found nice heavy duty doublewall
corrugated cardboard boxes that when taken apart were just
the right size, they also had heavy duty large bubble bubble
wrap.
Since I had the original AK shipping crate I thought why not
use it to protect the breadboard. I put 2 layers of the large
bubble warp in the bottom of the AK crate, around the breadboard
I packed rolls of bubblewrap to hold it in place.
I rolled the 4 tubes that were in the set and packed them in
and around the radio I then filled the remaining space with
bubblewrap. I bought a small piece if 1/4" luan plywood
and had it cut to the exact size of the top of the crate. I
figured that since the crate had already had a lid nailed to
it a couple more tiny nails wouldn't hurt anything.
After the crate was closed up I took some more cling wrap
and wrapped the crate completly to protect it as much as
possible.
I then used the heavy duty cardboard and wrapped the crate
sealing it to itself using lots of hot glue. I then cut and
fit 3/4" foam insulation board to the outside of the cardboard
covering and the wrapped this with another layer of the
double wall cardboard again sealing it to itself with lots
of hot glue and then wrapping it with heavy duty packing tape.
After all this the model 10 and crate weighs 40 pounds, is solid
as it can be with no rattles at all.
The model M horn is about the easiest horn to ship because
it comes apart into 3 pieces. The bell was only connected
to the neck by one loose screw and the neck is only held
to the base by one set screw. It's awkward shapes makes it
fun to pack, I used another of the heavy duty boxes for
the horn, I wrapped the parts in more of the big bubblewrap
and used several small/midsize boxes I'd been saving to fill
the excess space around the horn parts and then packed the
rest of the empty space with more wadded up bubblewrap,paper/
plastic bags and about anything I had handy. Once it was done
the box was tight, no movement, no rattles.
I'm looking forward to hearing about how much trouble he
has just into the breadboard... :)
Below are some photos I took of the packing process.
I wish we in the radio hobby could get more of our members
interested in doing proper packing and shipping to help
others out with getting radios across the country.
I personally have turned down chances to get radios because
they would have to be shipped and I didn't trust anyone else
to pack them,
By the way, I shipped them via FedEx Ground, I has a C-B
transmitter shipped to me by them and they handled it just fine.
I just heard from the AK 10 owner and he said the boxes
survived the shipment just fine.