Wood Window Makeover

Wood Window Makeover WWM exists to unite, equip and send artisans out to serve and defend our historic house communities through the Pillars of Window Craft.
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ArtisanArmy.com
Youtube.com/woodwindowmakeover Professional historic window restoration company. We make replica window sash, replica screens and just about anything else that has to do with an historic wood window.

Joinery is the center of the Window Craft movement.Put sash making capacity in a Historic house community and all of a s...
05/30/2026

Joinery is the center of the Window Craft movement.

Put sash making capacity in a Historic house community and all of a sudden there’s a need for a Carpenter.

Put a Carpenter with a freshly built sash in Historic house community and all of a sudden there’s a need for a finisher.

A carpenter and a finisher without a sash maker is just plain stuck when it comes to windows.

So let’s find a way to do this together. Let’s find a way to put a sash factory in every Historic house community in America.

Did you hear that? One sash maker is the Foundation for three new jobs. It just makes sense. 

What I am trying to do right now is not merely sell a set of sash factory plans.That is the hard thing to explain.Becaus...
05/28/2026

What I am trying to do right now is not merely sell a set of sash factory plans.

That is the hard thing to explain.

Because on one level, yes, there are plans. There is a physical thing. There is a table. There are routers and fences and bits and jigs and dimensions and methods and parts and pieces. There is a way to make a sash. There is a way to lay it out, mill it, mortise it, tenon it, profile it, rabbet it, assemble it, prime it, glaze it, and bring it into service.

But underneath all of that is something much bigger.

The sash factory is not the mission.

The sash factory is an entrance.

It is a doorway into the study of Window Craft. And Window Craft itself is rooted in something even deeper, which I have been calling the Artisan Way.

That is the thing I am trying to invite people into.

Not merely a trade trick.
Not merely a woodworking plan.
Not merely a way to make one sash for one house.

But a way of thinking. A way of seeing. A way of studying movements. A way of bringing order to chaos. A way of taking responsibility for the work in front of us. A way of recovering agency.

The Artisan Way begins with the movement.

Master a movement.
Master a sequence of movements.
Master sequencing your sequences.
Then teach another person to master a movement.

That sounds simple, but it is not small.

That is the root system beneath Window Craft.

When a person enters Window Craft, they are not merely learning how to fix an old window. They are entering a study. They are learning to pay attention. They are learning to see what is actually in front of them. They are learning to stop pretending that a surface-level patch is the same thing as restoration. They are learning to follow the window down into its mechanics, into its sash, into its frame, into its joinery, into its paint, into its protection, into its purpose.

They are learning that a window is not just a thing in a wall.

It is a relationship.

It is mechanics, frame, and sash working together. It is joinery, carpentry, and finishing working together. It is the manager, the carpenter, and the finisher working together. It is the house, the artisan, and the historic house community working together.

And that is why Window Craft matters.

The historic house community does not merely need more opinions. It does not merely need more people talking about preservation. It does not merely need another personality, another social media page, another borrowed method, another half-formed repair, another person who can scrape some paint and smear some putty and call it restoration.

The historic house community needs capacity.

It needs people who can actually do the work.

It needs people who can take a window apart, understand what is wrong with it, restore its mechanics, restore its sash, restore its frame, protect it with proper finish, and put it back together so that it lives again.

It needs people who can make the missing parts.

It needs people who can make sash.

That is why the sash factory matters so much. Because once you can make sash, something changes in your mind. You are no longer merely reacting to decay. You are no longer trapped by what is broken. You are no longer begging the old part to survive when it has already given all it can give. You now have the power to create. You can replicate. You can restore what was lost. You can bring the window back into wholeness.

That is agency.

And I think that is what so many historic house communities are begging for without even knowing how to say it. They are begging for help. They are begging for somebody to come who actually knows what to do. They are begging for somebody who understands the house, respects the house, and has the skill to serve the house.

But the problem is bigger than one person.

It is bigger than me.

That is the part I am coming to terms with.

I can go to a house. I can restore windows. I can teach a class. I can load the van. I can set up the tools. I can stand in front of one student or ten students and pour out what I know. I can write notes. I can make plans. I can build a sash factory. I can make a video. I can do all of that.

But that is not enough.

If the mission is to serve the historic house community at the scale of the need, then we need an Artisan Army.

We need people who are willing to enter the study.

Not everybody has to begin at the same level. Not everybody has to start by buying a sash factory. Not everybody has to start by coming to a five-day workshop. Not everybody has to be ready to lead a team or teach a class or build an outpost.

But there has to be an entrance.

There has to be a way for people to say, “I want to be part of this. I want to help build this. I want to learn. I want to support. I want to study. I want to grow. I want to see this work carried into the historic house communities that need it.”

That is what I am looking for right now.

I am looking for the right language, the right structure, the right invitation.

Because I do not want to reduce this to a product.

If a person buys the sash factory plans, I do not want them to think they have merely purchased drawings. I want them to understand they have stepped through a doorway. They have entered the school of Window Craft. They have taken up the study of the Artisan Way. They have put their hand on one brick in a much larger wall.

And I need help building that wall.

That is not easy for me to say, but it is true.

I need help.

The historic house community needs help.

The movement needs people who can help organize, teach, host, support, document, sponsor, encourage, carry tools, set up workshops, invite students, find buildings, find windows, fund scholarships, buy plans, attend classes, practice the movements, and eventually teach others.

Some people will help by becoming artisans.

Some will help by hosting workshops.

Some will help by buying the plans and entering the study.

Some will help by supporting the production of books, videos, and curriculum.

Some will help by opening doors in their historic house community.

Some will help by saying, “We need this here.”

Some will help by simply taking the first small step and handing me another brick.

Because that is what this feels like right now.

One brick at a time.

One movement at a time.

One sash at a time.

One student at a time.

One workshop at a time.

One outpost at a time.

The wall is not built all at once. The movement is not built all at once. The Artisan Army is not called, equipped, and sent all at once. It happens one faithful act at a time.

And the first act is attention.

That is what it means to become a student of Window Craft.

It means you give your attention to the work.

You stop rushing past the thing in front of you. You stop looking for shortcuts. You stop trying to consume information like entertainment. You enter the study. You let the work correct you. You let the window teach you. You let the movement expose you. You let the sequence discipline you. You let the craft form you.

That is the Artisan Way.

The work is not just out there in the window.

The work is also in us.

We master movements, but in the process, we are mastered by the discipline required to do them well. We restore windows, but in the process, something in us is restored too. We rebuild capacity in historic house communities, but in the process, we get our own capacity back. We recover the ability to act, to create, to serve, to lead, to teach, to build.

That is why this matters.

This is not nostalgia.

This is not hobby craft.

This is not just preservation language.

This is a real and practical answer to a real and practical need. Historic houses are full of windows that need to be restored. Communities are full of people asking for help. And there are not enough people who know how to answer that call.

So the call has to go out.

To the person who wants to learn.
To the person who wants to teach.
To the person who wants to host.
To the person who wants to support.
To the person who wants to build.
To the person who knows there is something more for them than just consuming the work of others.

Come enter the study.

Come learn the Artisan Way.

Come help build Window Craft.

Come help us restore the capacity of the historic house community.

The sash factory plans are one entrance. The workshops are another. The books and notes and videos will be another. The outposts will be another. The gatherings will be another.

But the invitation underneath all of them is the same:

There is work to do.

There is a wall to build.

There is a vineyard to tend.

There are windows to restore.

There are artisans to call, equip, and send.

And I am looking for the people who are willing to pick up the next brick.

The first draft of the Sash Factory Router Table plans is ready.For years, people have asked me if I would ever release ...
05/25/2026

The first draft of the Sash Factory Router Table plans is ready.

For years, people have asked me if I would ever release plans for the Sash Factory — the small-footprint router table system I use to make traditional wood window sash.

I finally have a first working draft.

This is not just a router table. The Sash Factory is part of a larger sash-making system built around traditional mortise-and-tenon joinery, true divided-lite sash, proper sequencing, and repeatable setup. It does not replace craftsmanship. It reveals it.

These plans are not intended to make someone a sash maker overnight. They are meant to document the machine, the setup, and the thinking behind a system that has helped me teach sash making and produce 1000s of real window sash for historic house communities for over 20 years.

If you have taken my Intro to Sash Making workshop, I want you to have this first draft. You helped prove the need for this, and I want it in your hands.

If you have not taken the class but are seriously interested in building your own Sash Factory router table, I’ll be making the plans available for purchase.

This is a first draft. It is complete enough to use, but it will continue to improve as I receive questions, feedback, and build notes from people who are actually trying to use it.

The Sash Factory is not the whole shop. You still need the larger sash-making setup: jointer, planer, table saw, mortiser, tenoning setup, proper router bits, and the ability to understand the sequence. But for the right person, this machine can become the center of a very valuable sash-making operation.

Last week, on Day 5 of Intro to Sash Making, we made roughly $4,000 worth of double-hung sash in a single class day.

That is why this matters.

The plans are not valuable because they are paper.

They are valuable because of what they can put into motion.

Alumni: message me and I’ll send you access.

Everyone else: first-draft builder access is available for $297.

Yesterday double hung day felt like….Next Intro to Sash Making workshop is coming up in August - Uvalde, Texas. We don’t...
05/22/2026

Yesterday double hung day felt like….

Next Intro to Sash Making workshop is coming up in August - Uvalde, Texas.

We don’t save our historic house communities one sash at a time.

We save them by building capacity.

Outposts.

Sash Factories.

People.

The time is now.

Sash Making Day 3Been capturing my lessons and notes throughout the day. Here’s one of the excerpts below….  You can rea...
05/21/2026

Sash Making Day 3

Been capturing my lessons and notes throughout the day. Here’s one of the excerpts below…. You can read the rest of what I captured in the comments.

What Makes a Sash a Sash?

Before we could really begin the Sash Factory sequence, we had to ask the question that sits underneath the whole day: what makes a sash a sash? Not just what does it look like, but what is it? What are the elements that make it recognizable, functional, and true to the form that has developed over centuries?

The first answers came from the room. A frame. A square frame. A glazing rabbet. The sticking. The cope. Mortise and tenon. And that was exactly where I wanted the class to go, because a sash is not just four sticks of wood around a piece of glass. You can make a frame a lot of ways. You can screw it together. You can dowel it. You can biscuit it. You can use pocket screws or some other method that technically holds the corners together. But when we are talking about an archetypal sash, when we are talking about the form as it came down to us through centuries of development, mortise and tenon is part of its true architecture.

A sash has stiles and rails. It has a frame that holds glass. It has a glazing rabbet. That rabbet is not decoration. It is the shelf, the receiving place, the architectural space where the glass belongs. Then the sash has a profile, what we often call the sticking. That profile is where function receives beauty. Yesterday, in the storm window, we had a clean square shelf. Structurally, that works. There is nothing wrong with it. But once artisans mastered the square shelf, they did what human beings do. They refined it. They softened it. They made it more beautiful. They put a profile there.
And as soon as you put a profile there, you create another problem. How does the intersecting rail meet that profile? That is where the cope comes in. The cope is the negative shape that allows the rail to meet the profile gracefully. So now the sash is not merely frame and panel. It is mortise and tenon. It is rabbet. It is profile. It is cope and stick. It is a whole set of relationships brought together in one object.

That is why I wanted them to see that the Sash Factory is not inventing the sash. It is serving the sash. It is not replacing the old truth. It is taking the old truth and putting it into a form that can be taught, moved, reproduced, and used. People made profiles with hand planes for hundreds of years. They used sash planes, hollows and rounds, and all kinds of tools that shaved off a controlled amount of wood so the profile would emerge. Later, big machines did the same thing at scale. Shapers, tenoners, cast iron monsters, fixed shops. All of those things can accomplish the goal. The question is not merely whether they work. The question is what method is most practical, efficient, economical, portable, repeatable, and teachable for the people who need to recover this trade now.

That is where the Sash Factory matters. It is not the only way. If a better way emerges, we ought to adopt it. But this way, as I have discovered it, incorporates the old truths into the most compact, transferable form I know how to build. It takes profile, rabbet, cope, tenon, meeting rail, glass, and sequence, and compresses those things into a small, powerful footprint. It does not cheapen sash making. It makes sash making transferable.

Yesterday, storm windows/frame and panel that incorporates mortise and tenon construction. Today, we move into casement ...
05/20/2026

Yesterday, storm windows/frame and panel that incorporates mortise and tenon construction.

Today, we move into casement sash and Cope and Stick technology.

What does it mean to make a mortise and tenon joint? That’s what we learned yesterday during Day 1 of our Intro to Sash ...
05/19/2026

What does it mean to make a mortise and tenon joint?

That’s what we learned yesterday during Day 1 of our Intro to Sash Making workshop. And you can see from photos we didn’t just talk theory, we applied it to something we can actually make for a Historic house.

One of the things I have been doing is dictating my live lessons into ChatGPT. At the end of the day, I can assimilate my notes and generate a hand out based on everything covered that day.

I thought maybe you’d like to see what that’s like, so pasting a link to those notes below.

https://docs.google.com/document/d/1fVxOSQCY3kwdUTI54aO8RKzI3uLNUIxtoDGJ7f0HRHA/edit?usp=drivesdk

05/11/2026

A perfect Window Craft classroom is right here in Lutz, Florida at the Old Lutz School.

Next week we learn sash making. Week after, intro to Window Craft.

20+ years of Window Craft development introduced in two individual but interdependent tracks.

In person, immersive, comprehensive and to the point.

This is not online. This is. It AI.

Go home immediately empowered with the capacity to make a difference.

This is how we get out historic house communities back.

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Tampa, FL
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